JOINT FLEET MAINTENANCE MANUAL

VOLUME IV

TESTS, INSPECTIONS AND SPECIAL APPLICATION MAINTENANCE PROGRAMS

TABLE OF CONTENTS

Page No.

LIST OF EFFECTIVE PAGES i

RECORD OF CHANGES v

JOINT FLEET MAINTENANCE MANUAL CHANGE REQUEST FORM vii

PART I - GENERAL

CHAPTER 1 - INTRODUCTION

1.1 Purpose IV-I-1-1

1.2 Scope IV-I-1-1

1.3 Changes and Corrections IV-I-1-2

Appendices

A List of Acronyms IV-I-1A-1

CHAPTER 2 - FLEET MODERNIZATION PROGRAM

2.1 Purpose IV-I-2-1

2.1.1 Scope IV-I-2-2

2.1.2 Definition IV-I-2-2

2.2 Responsibilities IV-I-2-2

2.2.1 Immediate Superior In Command IV-I-2-2

2.2.2 Fleet Maintenance Activity IV-I-2-4

2.2.3 Ship's Alteration Coordinator IV-I-2-5

2.3 Alteration Programs IV-I-2-6

2.3.1 Reactor Plant Ship Alteration Package Program (Nuclear Powered Ships Only) IV-I-2-6

2.3.2 Alteration Installation Team Program IV-I-2-6

2.3.2.1Alteration Reporting IV-I-2-7

2.3.3 Type Commander Alteration Kit Program (Submarines Force Only) IV-I-2-7

2.4 Monitoring of Alteration Status IV-I-2-7

2.4.1 Type Commander Alteration Management System (Submarine Force Only) IV-I-2-7

2.4.2 Fleet Modernization Program Management Information System IV-I-2-7

2.4.3 Alterations Installation Planning System IV-I-2-7

2.4.4 Consolidated Nuclear Alteration Status Report IV-I-2-7

2.5 Reporting Change in Alteration Status IV-I-2-8

2.5.1 Reactor Plant Alterations IV-I-2-8

2.5.2 All Other Alterations IV-I-2-8

2.6 Alteration Requests IV-I-2-8

2.7 Alteration Feedbacks IV-I-2-8

2.8 Permanent Modifications to Tenders With Nuclear Support Facilities IV-I-2-8

2.8.1 Modification IV-I-2-8

2.8.2 Improvements IV-I-2-8

2.8.3 Changes IV-I-2-8

2.8.4 Internal Space Rearrangements IV-I-2-8

Appendices

A Major Ship Alteration Types Executive Summary IV-I-2A-1

B Alteration Request Format IV-I-2B-1

C RPCCR Forwarding Letter Format IV-I-2C-1

D Sample TEMPALT/OPALT Reporting Message (Submarine Force Only)IV-I-2D-1

E TYKIT Requisition Form (Submarine Force Only) IV-I-2E-1

F Sample Alteration Feedback Message IV-I-2F-1

G Sample TYCOM Quarterly Alterations Scheduling Message (Surface and Naval

Air Forces Only) IV-I-2G-1

H TYCOM Alteration Management System Interpretation Guide (Submarine Force Only) IV-I-2H-1

CHAPTER 3 - FLEET MAINTENANCE ACTIVITY ASSESSMENT

3.1 Purpose IV-I-3-1

3.1.1 Scope IV-I-3-1

3.1.2 Applicability IV-I-3-1

3.2 Assessment Areas IV-I-3-1

3.3 Assessment Results IV-I-3-2

3.4 Responsibilities IV-I-3-2

3.4.1 Type Commander IV-I-3-2

3.4.2 Fleet Maintenance Activity IV-I-3-2

3.5 Assessment Findings/Corrective Action IV-I-3-4

3.5.1 Immediate Corrective Action Required IV-I-3-4

3.5.2 Corrective Action Required IV-I-3-4

Appendices

A Typical Core Capability Assessment Areas IV-I-3A-1

B Typical Core Capability Assessment Projects IV-I-3B-1

C Sample FMA Assessment Report IV-I-3C-1

D FMA Assessment Deficiency Format IV-I-3D-1

CHAPTER 4 - SHIPBOARD ELECTROMAGNETIC COMPATIBILITY

4.1 Purpose IV-I-4-1

4.1.1 Background IV-I-4-1

4.2 Waterfront Corrective Action Program IV-I-4-1

4.2.1 Shipboard Electromagnetic Interference Assessments IV-I-4-1

4.2.1.1Surface Ships IV-I-4-2

4.2.1.2Submarines IV-I-4-2

4.3 Quick Response Capability IV-I-4-3

4.4 Shipboard Electromagnetic Compatibility Improvement Program Engineering IV-I-4-3

4.4.1 Shipboard Full-scale Electromagnetic Compatibility Evaluations IV-I-4-3

4.5 Industrial Electromagnetic Compatibility Program IV-I-4-3

4.5.1 Electromagnetic Interference Certification IV-I-4-4

4.5.1.1Electromagnetic Interference Certification Requirements IV-I-4-4

4.6 Electromagnetic Interference Certification and Electromagnetic Compatibility

Maintenance IV-I-4-4

4.6.1 Fleet Maintenance Activity IV-I-4-4

4.7 Shipboard Electromagnetic Compatibility Improvement Program Technical

Assistance Network IV-I-4-4

CHAPTER 5 - BOILER INSPECTION

5.1 Purpose IV-I-5-1

5.1.1 Policy IV-I-5-1

5.2 Types of Boiler Inspections IV-I-5-1

5.3 Responsibilities IV-I-5-2

5.3.1 Naval Sea Systems Command IV-I-5-2

5.3.2 Naval Surface Warfare Center, Carderock Division IV-I-5-2

5.3.3 Fleet Commander In Chief IV-I-5-3

5.3.4 Type Commander IV-I-5-4

5.3.5 Regional Support Group/Fleet Maintenance Activity Commanding Officers IV-I-5-4

5.3.6 Immediate Superior In Command IV-I-5-4

5.3.7 Ship Commanding Officer/Officer In Charge IV-I-5-4

5.3.8 Senior Inspector IV-I-5-5

5.3.9 Steam Generating Plant Inspector IV-I-5-5

5.3.10 Certified Industrial Boiler Inspector IV-I-5-5

5.4 Inspection Scheduling IV-I-5-5

5.5 Boiler Safety Procedures IV-I-5-6

5.6 Boiler Inspections and Requirements IV-I-5-6

5.6.1 Routine Inspection IV-I-5-7

5.6.2 Strength and Integrity Inspection IV-I-5-7

5.6.3 Pre-Start of Overhaul/Availability Inspection IV-I-5-7

5.6.4 Start of Overhaul/Availability Inspection IV-I-5-7

5.6.5 Industrial Support Visit Inspection IV-I-5-7

5.6.6 Completion of Overhaul/Availability Inspection IV-I-5-8

5.6.7 Newly Constructed Ship Acceptance Inspection IV-I-5-8

5.6.8 Inactivation or Reactivation Inspection IV-I-5-8

5.6.9 Engineer Officer Inspection IV-I-5-8

5.6.10 Major Repair Inspection IV-I-5-8

5.7 Boiler Inspection Guidelines and Reports IV-I-5-8

5.7.1 Guidelines IV-I-5-8

5.7.2 Reports IV-I-5-9

5.8 Boiler Inspection Preparation IV-I-5-10

5.9 Boiler Inspection IV-I-5-10

5.9.1 Boiler Inspection Forms IV-I-5-10

5.9.2 Boiler Inspection Areas IV-I-5-10

5.9.3 Completion of Inspection IV-I-5-12

5.10Automatic Boiler Control Systems/Online Alignment Verification Guidelines IV-I-5-12

5.11Boiler Flexibility Tests IV-I-5-13

5.12System Certification Requirements IV-I-5-13

5.13Certified Boiler Water and Feedwater Tester Requirements IV-I-5-13

5.14Operating and Casualty Procedures IV-I-5-13

Appendices

A Summary of Boiler Inspection Scheduling and ResponsibilitiesIV-I-5A-1

B Sample Boiler Inspection Report Cover Letter IV-I-5B-1

C Sample Boiler Inspections - RBO Deficiencies Message IV-I-5C-1

D Water Jet Machine and Cleaning Guidelines IV-I-5D-1

E Waterside Cleaning Waiver IV-I-5E-1

CHAPTER 6 - TECHNICAL ASSESSMENT, REPAIR, GROOM AND EVALUATION PROGRAM

6.1 Purpose IV-I-6-1

6.1.1 Applicability IV-I-6-1

6.2 Technical Assessment, Repair, Groom and Evaluation IV-I-6-1

6.3 Objectives IV-I-6-1

6.4 Principles IV-I-6-1

6.5 Evolutions IV-I-6-2

6.5.1 Technical Assessment, Repair, Groom and Evaluation Program Assist Visits IV-I-6-2

6.5.1.1Scheduling Restrictions IV-I-6-2

6.5.1.2Scheduling Guidance IV-I-6-3

6.5.2 Pre-Overseas Movement Groom and Repair Visits IV-I-6-3

6.5.3 Emergent Technical Assist Visits IV-I-6-3

6.5.4 Maintenance Availability Support Visits IV-I-6-3

6.5.5 Post-Availability Groom and Repair Visits IV-I-6-3

6.6 Responsibilities IV-I-6-3

6.6.1 Type Commander IV-I-6-3

6.6.2 Immediate Superior In Command IV-I-6-4

6.6.3 Fleet Technical Support Center IV-I-6-4

6.6.4 Fleet Maintenance Activity IV-I-6-4

6.6.5 Ship Commanding Officer IV-I-6-4

CHAPTER 7 - DIESEL ENGINES

7.1 Purpose IV-I-7-1

7.2 Diesel Engine Inspector Certification IV-I-7-1

7.3 Diesel Inspections IV-I-7-2

7.3.1 Inspection Scheduling IV-I-7-2

7.3.2 Inspection Phases IV-I-7-2

7.3.3 Periodicity and Required Inspections IV-I-7-2

7.3.4 Inspection/Assessment Deferrals IV-I-7-4

7.3.5 Preparation for Diesel Engine Inspection IV-I-7-4

7.3.6 Inspection Findings IV-I-7-5

7.3.6.1Repair Before Operating IV-I-7-5

7.3.6.2Major Deficiency IV-I-7-5

7.3.6.3Minor Deficiency IV-I-7-5

7.3.7 Reinspections IV-I-7-6

7.4 Reporting Requirements IV-I-7-6

7.5 Compliance IV-I-7-6

CHAPTER 8 - INDUSTRIAL PLANT EQUIPMENT

8.1 Purpose IV-I-8-1

8.1.1 Scope IV-I-8-1

8.1.2 Background IV-I-8-2

8.2 Definitions IV-I-8-2

8.2.1 Plant Equipment - Classes Three and Four Plant Property IV-I-8-2

8.2.2 Class Three Plant Property - Other Plant Equipment IV-I-8-2

8.2.3 Class Four Plant Property - Industrial Plant Equipment IV-I-8-2

8.3 Procurement Requirements IV-I-8-2

8.3.1 Requesting Activities IV-I-8-2

8.3.1.1New Procurement IV-I-8-2

8.3.1.2Urgent Replacement IV-I-8-3

8.3.1.3Receipt of Plant Property IV-I-8-3

8.4 Responsibilities IV-I-8-4

8.4.1 Fleet Commander In Chief IV-I-8-4

8.4.2 Type Commander IV-I-8-4

8.5 Reports IV-I-8-4

Appendices

A Plant Equipment Project Form IV-I-8A-1

CHAPTER 9 - MARINE SANITATION DEVICES

9.1 Purpose IV-I-9-1

9.1.1 Scope IV-I-9-1

9.2 Certification IV-I-9-2

9.3 Responsibilities IV-I-9-2

9.3.1 Type Commander/Immediate Superior In Command IV-I-9-2

9.3.2 Commanding Officer/Officer In Charge IV-I-9-2

9.4 System Maintenance and Inspection IV-I-9-2

9.4.1 Ship's Force Maintenance and Inspection IV-I-9-2

9.4.2 Fleet Maintenance Activity Maintenance IV-I-9-3

9.5 Technical System Assessment IV-I-9-3

9.6 Training IV-I-9-4

Appendices

A Sample Sewage CHT System Check List IV-I-9A-1

CHAPTER 10 - BOARD OF INSPECTION AND SURVEY MATERIAL INSPECTIONS

10.1Purpose IV-I-10-1

10.1.1 Scope IV-I-10-1

10.1.2 Policy IV-I-10-1

10.1.3 Background IV-I-10-2

10.1.4 Discussion IV-I-10-2

10.2Responsibilities IV-I-10-2

10.2.1 Type Commander IV-I-10-2

10.2.2 Immediate Superior In Command IV-I-10-2

10.2.3 Ship Commanding Officer IV-I-10-3

10.2.4 Board of Inspection and Survey Coordinator IV-I-10-3

10.3Inspection Scheduling IV-I-10-4

10.3.1 Combined Trial/Acceptance Trial Inspections IV-I-10-4

10.3.2 Guarantee Material Inspection/Final Contract Trials IV-I-10-4

10.3.3 Underway Material Inspections IV-I-10-4

10.4Preparation for the Board of Inspection and Survey Material Inspection IV-I-10-4

10.4.1 Active Preparation IV-I-10-4

10.4.2 Ship's Internal Organization IV-I-10-5

10.4.3 Updating the Current Ship's Maintenance Project IV-I-10-5

10.5Board of Inspection and Survey Trial Conduct and Documentation IV-I-10-5

10.5.1 Trial Conduct IV-I-10-5

10.5.2 Deficiency Documentation IV-I-10-6

10.6Post Board of Inspection and Survey Trial Actions IV-I-10-6

10.6.1 Deficiency Processing and Resolution IV-I-10-6

10.6.2 Post Board of Inspection and Survey Inspection Reports IV-I-10-7

Appendices

A Underway Material Inspection Milestones IV-I-10A-1

B Format for INSURV Report IV-I-10B-1

CHAPTER 11 - MINIATURE/MICROMINIATURE ELECTRONIC REPAIR PROGRAM

11.1Purpose IV-I-11-2

11.1.1 Scope IV-I-11-2

11.1.2 Policy IV-I-11-2

11.1.3 Background IV-I-11-2

11.2Responsibilities IV-I-11-2

11.2.1 Fleet Commander In Chief IV-I-11-2

11.2.2 Type Commander/Immediate Superior In Command IV-I-11-2

11.2.3 Commanding Officer/Officer In Charge IV-I-11-3

11.2.4 Miniature/Microminiature Repair Program Coordinator/Module Test and Repair Facility Coordinator IV-I-11-3

11.2.5 Fleet Technical Support Center IV-I-11-4

11.3Authorized Miniature/Microminiature Outfitting IV-I-11-4

11.4Miniature/Microminiature Personnel and Station Requirements IV-I-11-4

11.5Progressive Repair Process IV-I-11-4

11.5.1 Repair Process IV-I-11-4

11.5.2 Ship's Force Process IV-I-11-4

11.5.3 Fleet Maintenance Activity Process IV-I-11-5

11.5.4 Certification of Miniature/Microminiature Repaired Assets as Ready for Issue IV-I-11-5

11.5.5 Miniature/Microminiature Piece Part Kit IV-I-11-5

11.6Unique Miniature/Microminiature Guidance (Naval Air Force Only) IV-I-11-6

11.6.1 Aviation Intermediate Maintenance Department IV-I-11-6

11.6.2 Aircraft Carrier Fleet Maintenance Activity Module Test and Repair Facility IV-I-11-6

11.7Unique Miniature/Microminiature Guidance (Submarine Force Only) IV-I-11-7

11.7.1 Module Screening and Repair Activity IV-I-11-7

11.7.2 Fleet Maintenance Activity/Submarine Base IV-I-11-7

11.7.3 Reports IV-I-11-7

Appendices

A Emergency 2M Repair Process IV-I-11A-1

B Normal 2M Repair Process IV-I-11B-1

C MTRF 3-M Reporting (Aircraft Carriers Only) IV-I-11C-1

D Sample MTRF Amplifying Procedures Message IV-I-11E-1

E Sample CV/CVN MTRF Repair Request Message IV-I-11F-1

F Sample MTRF Quarterly Report Message (Aircraft Carriers Only)IV-I-11G-1

G MTRF Equipment Configuration IV-I-11D-1

CHAPTER 12 - METROLOGY AND CALIBRATION PROGRAM

12.1Purpose IV-I-12-1

12.1.1 Scope IV-I-12-1

12.1.2 Policy IV-I-12-2

12.2Responsibilities IV-I-12-2

12.2.1 Fleet Commander In Chief IV-I-12-2

12.2.2 Type Commander IV-I-12-2

12.2.3 Naval Warfare Assessment Division IV-I-12-3

12.2.4 Immediate Superior in Command IV-I-12-3

12.2.5 Commanding Officers All Forces IV-I-12-4

12.2.6 Commanding Officers Surface Force IV-I-12-4

12.2.7 Commanding Officers Naval Air Force IV-I-12-5

12.2.8 Type Commander Designated Support Activity IV-I-12-5

12.2.9 Fleet Maintenance Activity/Regional Calibration Facility IV-I-12-6

12.3Calibration Management IV-I-12-7

12.3.1 Field Calibration Activities IV-I-12-7

12.3.2 Calibration Scheduling of Ships In Pre-Overseas Movement IV-I-12-7

12.3.3 Isopods IV-I-12-7

12.3.4 Calibration Accounting IV-I-12-7

12.3.5 Submarine Forces Management Policy IV-I-12-8

12.4General Purpose Electronic Test Equipment Loan Pools IV-I-12-8

12.5Replacement of General Purpose Electronic Test Equipment IV-I-12-9

12.5.1 Depot Level Repairables IV-I-12-9

12.5.2 Navy Stock Funded IV-I-12-9

12.6Electronic Test and Monitoring System Inventory Management IV-I-12-9

12.6.1 Ship's Portable Electronic Test Equipment Requirements List IV-I-12-9

12.6.2 Portable Electrical/Electronic Test Equipment Index IV-I-12-9

12.6.3 Sub-Category Code IV-I-12-9

12.6.4 Ship's Configuration and Logistics Support Information System Index IV-I-12-10

12.6.5 Commander Naval Surface Force Atlantic Specific Programs IV-I-12-10

12.6.5.1 Test Equipment Calibration Readiness Review Program IV-I-12-10

12.6.5.2 General Purpose Electronic Test Equipment Excess and Deficiency Program IV-I-12-10

12.6.6 Commander Naval Surface Force Pacific Specific Program IV-I-12-11

12.6.6.1 Fleet Test Equipment Allowance Program IV-I-12-11

12.7Critical Gage Program IV-I-12-11

12.7.1 Shipboard Instrumentation and Systems Calibration (Surface Force Only) IV-I-12-11

12.7.2 Generic Critical Instruments List (Surface Force Only) IV-I-12-12

12.7.3 Calibration Interval IV-I-12-12

12.7.4 Calibration Requirements IV-I-12-13

Appendices

A Sample Calibration Overflow Assignment Message IV-I-12A-1

B Sample Electronic Test Equipment Excess and Deficiency Summary Message IV-I-12B-1

CHAPTER 13 - MOTOR GASOLINE HANDLING AND STORAGE

13.1Purpose IV-I-13-1

13.1.1 Discussion IV-I-13-1

13.2Characteristics IV-I-13-1

13.3Personnel Hazards IV-I-13-1

13.4Storage and Handling IV-I-13-2

13.4.1 Tank Conditions IV-I-13-2

13.4.2 Loading and Offloading IV-I-13-2

13.4.3 Identification and Sampling Requirements IV-I-13-3

13.4.4 Safe Handling of Motor Gasoline IV-I-13-3

13.4.5 Containerized Motor Gasoline IV-I-13-4

13.5Motor Gasoline Assessment Program IV-I-13-4

CHAPTER 14 - MAINTENANCE, REPAIR AND OVERHAUL OF SERVICE CRAFT, LANDING CRAFT AND SMALL BOATS

14.1Purpose IV-I-14-1

14.1.1 Policy IV-I-14-1

14.2Material Readiness IV-I-14-1

14.3Maintenance of Landing Craft and Small Boats Assigned to Afloat Units IV-I-14-2

14.3.1 Landing Craft and Small Boat Repairs During Chief Of Naval Operations Maintenance Availability IV-I-14-3

14.4Maintenance of Service Craft, Landing Craft and Small Boats Assigned to Shore Activities, Group and Squadron Commanders IV-I-14-3

14.4.1 Unit Level Maintenance IV-I-14-3

14.4.2 Fleet Maintenance Activity Level/Contractor Assist Maintenance IV-I-14-4

14.4.3 Overhaul of Service/Landing Craft and Small Boats IV-I-14-4

14.5Responsibilities IV-I-14-5

14.5.1 Type Commander IV-I-14-5

14.5.2 Immediate Superior In Command IV-I-14-5

14.5.3 Commanding Officers of Parent Commands IV-I-14-6

14.6Repair and Overhaul of Small Boat Engines IV-I-14-6

14.6.1 Boat Alterations IV-I-14-6

14.7Operation of Small Boat Engines IV-I-14-6

CHAPTER 15 - OXYGEN AND NITROGEN SYSTEMS

15.1Purpose IV-I-15-1

15.2Precautions IV-I-15-1

15.3Aviators Breathing Oxygen Testing IV-I-15-2

15.4Operations and Maintenance IV-I-15-2

CHAPTER 16 - ACCOUNTABILITY AND CERTIFICATION OF NUCLEAR PROPULSION PLANT TEST AND SUPPORT EQUIPMENT

16.1Purpose IV-I-16-1

16.1.1 Discussion IV-I-16-1

16.2Nuclear Test Equipment Categories IV-I-16-1

16.3Action IV-I-16-2

16.4Procurement IV-I-16-2

16.5Nuclear Test Equipment Certification IV-I-16-2

16.5.1 Electronic/Electrical Test Equipment IV-I-16-2

16.5.2 Mechanical Test Equipment IV-I-16-2

16.5.3 Recertification Following Reference Revision IV-I-16-3

16.5.4 Certification Documentation IV-I-16-3

16.6Accountability IV-I-16-3

16.6.1 Lost/Damaged Test Equipment IV-I-16-4

16.6.2 Cleanliness and Foreign Material Exclusion IV-I-16-4

16.6.3 Stowage IV-I-16-4

16.6.4 Inventory IV-I-16-4

Appendices

A Nuclear Test Equipment Check-Out/Check-In Form IV-I-16A-1

B Nuclear Support and Test Equipment Certification Record IV-I-16B-1

CHAPTER 17 - DEGAUSSING

17.1Purpose IV-I-17-1

17.2Degaussing Definitions IV-I-17-1

17.2.1 Deperming IV-I-17-1

17.2.2 Installed Degaussing System IV-I-17-1

17.2.3 Check Ranging IV-I-17-1

17.2.4 Degaussing Folder IV-I-17-1

17.2.5 Degaussing Watch List IV-I-17-2

17.3Ships With Installed Degaussing Systems IV-I-17-2

17.3.1 Check Ranging IV-I-17-3

17.3.2 Responsibilities IV-I-17-3

17.3.2.1 Type Commander/Immediate Superior In Command IV-I-17-3

17.3.2.2 Ship Commanding Officer IV-I-17-3

17.4Submarines Without Installed Degaussing Systems IV-I-17-4

17.4.1 Responsibilities IV-I-17-4

17.4.1.1 Immediate Superior In Command IV-I-17-4

17.4.1.2 Ship Commanding Officer IV-I-17-4

CHAPTER 18 - CORROSION CONTROL

18.1Purpose IV-I-18-1

18.1.1 Background IV-I-18-1

18.2Responsibilities IV-I-18-1

18.2.1 Fleet Maintenance Activity IV-I-18-1

18.2.2 Surface Ships IV-I-18-1

18.2.3 Submarines IV-I-18-2

CHAPTER 19 - WEAPONS AND CARGO ELEVATOR ASSESSMENTS

19.1Purpose IV-I-19-1

19.1.1 Background IV-I-19-1

19.2Elevator Support Unit IV-I-19-1

19.3Ship's Force Assessment Responsibilities IV-I-19-1

19.4Elevator Support Unit Evolutions IV-I-19-1

19.4.1 Material Condition Assessment Visit IV-I-19-2

19.4.2 Repair Visit IV-I-19-3

19.4.3 Pre-Overseas Movement Groom IV-I-19-3

19.4.4 In Process Review IV-I-19-3

19.4.5 Completion Review IV-I-19-3

19.4.6 On-Board Maintenance Training IV-I-19-3

19.4.7 Integrated Logistics Support IV-I-19-3

19.5Visit Scheduling IV-I-19-3

19.6Reports IV-I-19-3

CHAPTER 20 - SYSTEM TEST CHECK LIST

20.1Purpose IV-I-20-1

20.1.1 Background IV-I-20-1

20.2General Instructions IV-I-20-1

20.3Record Retention IV-I-20-2

Appendices

A Nuclear Test Rig Determination and Inspection Check List IV-I-20A-1

B Non-Nuclear Test Rig Determination and Inspection Check ListIV-I-20B-1

C Nuclear/Non-Nuclear Pre-Test Inspection Check List IV-I-20C-1

D Nuclear/Non-Nuclear Performance of Test Check List IV-I-20D-1

CHAPTER 21 - MAINTENANCE BARRIER CRITERIA

21.1Purpose IV-I-21-1

21.1.1 Scope IV-I-21-1

21.1.2 Discussion IV-I-21-1

21.2Types of Barriers IV-I-21-2

21.3Barrier Isolation Protection IV-I-21-2

21.4Double Barrier Protection IV-I-21-2

21.4.1 High Temperature Systems IV-I-21-2

21.4.2 High Pressure Systems IV-I-21-3

21.4.3 Systems Penetrating the Hull Below the Waterline (Submarines Only) IV-I-21-3

21.5Single Barrier Protection IV-I-21-3

21.6Protection of Electrical Equipment IV-I-21-3

21.7Bulkhead Ventilation Valves (Submarines Only) IV-I-21-3

Appendices

A Barrier Criteria for Submarine Hull Penetrations IV-I-21A-1

CHAPTER 22 - TECHNICAL DATA AND INFORMATION MANAGEMENT

22.1Purpose IV-I-22-1

22.1.1 Discussion IV-I-22-1

22.2Technical Libraries IV-I-22-1

22.2.1 Technical Library Supervisor IV-I-22-1

22.2.2 Technical Library Materials IV-I-22-2

22.2.2.1 Indices IV-I-22-2

22.2.2.2 Technical Manuals IV-I-22-2

22.2.2.3 Drawings IV-I-22-3

22.2.2.4 Handbooks and Cataloging IV-I-22-3

22.2.2.5 Military Specifications and Standards IV-I-22-3

22.2.2.6 Documents and Lists IV-I-22-4

22.2.2.7 Instructions, Technical Publications and Bulletins IV-I-22-4

22.3Index of Technical Publications and Ship's Drawing Index IV-I-22-4

22.3.1 Index of Technical Publications IV-I-22-4

22.3.2 Ship's Drawing Index IV-I-22-5

22.4Maintenance Support Centers IV-I-22-6

CHAPTER 23 - SYSTEM/EQUIPMENT TAG-OUT PROCEDURE

23.1Purpose IV-I-23-1

23.1.1 Policy IV-I-23-1

23.2Tag-Out Procedure Amplification IV-I-23-1

23.2.1 Danger Tagging of Equipment IV-I-23-1

23.2.2 Danger/Caution Tagged Component Prohibitions IV-I-23-2

23.2.3 Qualification IV-I-23-2

23.3Tag-Out Logs IV-I-23-2

23.3.1 Submarine Force IV-I-23-2

23.3.1.1 Nuclear Powered Ships (Except Submarine NR-1) IV-I-23-2

23.3.1.2 Non-Nuclear Powered Ships (Except Submarine Tenders) and Submarine NR-1 IV-I-23-3

23.3.1.3 Submarine Tenders IV-I-23-3

23.3.1.4 Ashore Fleet Maintenance Activities IV-I-23-3

23.3.1.5 TRIDENT Refit Facility IV-I-23-4

23.3.2 Naval Air Force IV-I-23-4

23.3.2.1 Aircraft Carriers IV-I-23-4

23.3.2.1.1 Authorizing Officer IV-I-23-4

23.3.2.1.2 Tag-out Logs IV-I-23-5

23.3.2.1.3 Tag-out Log Prefix System IV-I-23-5

23.3.2.1.4 Tag-Out Record Sheet Retention IV-I-23-6

23.3.3 Surface Force IV-I-23-6

23.3.3.1 Amphibious Aviation Ships (LHA/LHD/LPH) IV-I-23-6

23.3.3.2 Salvage and Mine Warfare Ships (ARS/MCM/MHC) IV-I-23-6

23.3.3.3 All Other Surface Ships/Crafts/Boats IV-I-23-7

23.3.3.4 Combining Tag-Out Logs IV-I-23-7

23.3.3.5 Tag-Out Record Sheet Retention IV-I-23-7

23.4Planned Maintenance System Tag-Out Procedure IV-I-23-7

23.4.1 Applicability IV-I-23-7

CHAPTER 24 - CANNIBALIZATION

24.1Purpose IV-I-24-1

24.1.1 Policy IV-I-24-1

24.2Definitions IV-I-24-1

24.2.1 Self-Cannibalization IV-I-24-1

24.2.2 System Cannibalization IV-I-24-1

24.2.3 Active Ship Cannibalization IV-I-24-1

24.3Authorization (Active Ship) IV-I-24-2

24.3.1 Commander Naval Surface Force Pacific Ships IV-I-24-2

24.3.2 Commander Naval Surface Force Atlantic Ships IV-I-24-3

24.3.3 Naval Air Force Ships IV-I-24-3

24.3.4 Submarine Force Ships IV-I-24-3

24.4Request and Authorization IV-I-24-3

24.4.1 Requesting Ship IV-I-24-3

24.4.2 Immediate Superior In Command IV-I-24-3

24.4.3 Type Commander IV-I-24-3

24.5Procedures IV-I-24-4

24.5.1 Type Commander IV-I-24-4

24.5.2 Immediate Superior In Command IV-I-24-4

24.5.3 Requesting Ship IV-I-24-4

24.5.4 Cannibalized Ship IV-I-24-4

Appendices

A Sample Cannibalization Request Message IV-I-24A-1

CHAPTER 25 - AMMUNITION OFF-LOAD

25.1Purpose IV-I-25-1

25.1.1 Policy IV-I-25-1

25.2Action IV-I-25-1

25.3Notification IV-I-25-2

CHAPTER 26 - HABITABILITY

26.1Purpose IV-I-26-1

26.1.1 Policy IV-I-26-1

26.1.2 Discussion IV-I-26-1

26.2Habitability Improvement Programs IV-I-26-2

26.2.1 Ship's Force Habitability Improvement Projects IV-I-26-2

26.2.2 Naval Sea Systems Command Habitability Self-Help Program IV-I-26-3

26.2.2.1 Self-Help Program Responsibilities IV-I-26-3

26.2.2.1.1 Chief of Naval Operations IV-I-26-3

26.2.2.1.2 Naval Sea Systems Command IV-I-26-4

26.2.2.1.3 Type Commander IV-I-26-4

26.2.2.1.4 Supply Activity IV-I-26-4

26.2.2.1.5 Ship Commanding Officer IV-I-26-4

26.2.2.2 Self-Help Project Milestones IV-I-26-5

26.2.2.3 Self-Help Project Completion Report IV-I-26-5

26.2.2.4 Integrated Logistics Support Reporting IV-I-26-5

26.3New construction ships IV-I-26-5

26.4Naval Air Force Specific Habitability Improvement Programs IV-I-26-6

26.4.1 Aircraft Carrier Climate Control Investigating Team IV-I-26-6

26.4.2 Enhanced Quality Of Life Program IV-I-26-6

Appendices

A Sample Habitability OPTAR Augment Funding Request IV-I-26A-1

B Advance Planning Milestones IV-I-26B-1

CHAPTER 27 - HULL INSPECTION OF SHIPS AND CRAFT

27.1Purpose IV-I-27-1

27.1.1 Scope IV-I-27-1

27.1.2 Discussion IV-I-27-1

27.2Action IV-I-27-3

27.3Reports IV-I-27-4

Appendices

A Sample Layout of Inspection Areas IV-I-27A-1

B Hull Reporting Format IV-I-27B-1

CHAPTER 28 - IMPRESSED CURRENT CATHODIC PROTECTION

28.1Purpose IV-I-28-1

28.1.1 Applicability IV-I-28-1

28.2Cathodic Protection Logs IV-I-28-1

28.2.1 Surface Force Ships IV-I-28-1

28.2.2 Naval Air Force Ships IV-I-28-1

28.3Post Dry-Docking Activation IV-I-28-1

CHAPTER 29 - INFLATABLE LIFE RAFTS

29.1Purpose IV-I-29-1

29.1.1 Discussion IV-I-29-1

29.2Fleet Life Raft Program IV-I-29-1

29.2.1 Types of Inflatable Life Rafts IV-I-29-1

29.2.2 Commercial Life Rafts IV-I-29-1

29.3Recertification IV-I-29-2

29.4Contingency Pools IV-I-29-2

29.5Automated Tracking System IV-I-29-2

29.6Responsibilities IV-I-29-3

29.6.1 Commanding Officer/Officer In Charge IV-I-29-3

29.6.2 Regional Support Group/Designated Maintenance Activity IV-I-29-3

29.6.3 Fleet Maintenance Activity IV-I-29-4

29.7Unserviceable/Rejected Life Rafts IV-I-29-5

29.8Records IV-I-29-5

CHAPTER 30 - WEIGHT HANDLING EQUIPMENT TESTING AND INSPECTION

30.1Purpose IV-I-30-1

30.1.1 Scope IV-I-30-2

30.2Naval Sea Systems Command Afloat Requirements IV-I-30-2

30.2.1 Definitions IV-I-30-2

30.2.2 Procedure IV-I-30-2

30.2.3 Load Test Types IV-I-30-4

30.2.3.1 Static Load Test IV-I-30-4

30.2.3.2 Dynamic Load Test IV-I-30-4

30.2.3.3 Rated Load Test IV-I-30-4

30.2.4 Load Test Periodicity IV-I-30-4

30.2.5 Crane Certification Program IV-I-30-5

30.2.6 Daily Inspections IV-I-30-5

30.2.7 Use of Nylon Straps IV-I-30-5

30.2.8 Weight Test Procedure Matrix IV-I-30-6

30.3Naval Facilities Engineering Command Ashore Requirements IV-I-30-7

30.3.1 Definitions IV-I-30-7

30.3.2 Certification Program IV-I-30-8

30.3.3 Operator Licensing Program IV-I-30-8

30.3.3.1 Operator Qualification and Testing IV-I-30-8

30.3.3.2 Use and Limitations of Licenses IV-I-30-9

30.3.4 Inspections IV-I-30-9

30.3.5 Test Procedures IV-I-30-9

30.3.6 Special Purpose Service IV-I-30-10

30.4Slings IV-I-30-10

30.4.1 Proof Test IV-I-30-10

30.4.2 Sling marking IV-I-30-10

30.4.3 Inspections IV-I-30-10

30.4.4 Safe Operating Practices IV-I-30-10

CHAPTER 31 - MAINTENANCE AND MATERIAL MANAGEMENT

31.1Purpose IV-I-31-1

31.1.1 Policy IV-I-31-1

31.1.2 Scope IV-I-31-1

31.2Ship Maintenance and Material Management IV-I-31-2

31.2.1 Responsibilities IV-I-31-2

31.2.1.1 Type Commander IV-I-31-2

31.2.1.2 Immediate Superior In Command IV-I-31-2

31.2.1.3 In-Service Engineering Activity IV-I-31-3

31.2.1.4 Fleet Technical Support Center IV-I-31-3

31.2.1.5 Submarine Maintenance Engineering, Planning and Procurement Activity IV-I-31-3

31.2.1.6 Ship's Maintenance and Material Management Coordinator IV-I-31-4

31.2.1.7 Ship's Fleet Maintenance Activity Availability Coordinator IV-I-31-4

31.2.1.8 Afloat Training Group (Surface Force Only) IV-I-31-5

31.2.2 Qualifications IV-I-31-5

31.2.3 Maintenance and Material Management Operation and Administration IV-I-31-5

31.2.3.1 Standard Force Work Center Numbering System IV-I-31-5

31.2.3.2 Scheduling IV-I-31-6

31.2.3.3 Accountability IV-I-31-6

31.2.4 Technical Feedback Report Reporting IV-I-31-6

31.2.4.1 Technical Feedback Report History Tracking Program (Submarine Force Only) IV-I-31-6

31.2.4.2 Technical Feedback Report Screening with Technical Feedback Report History Tracking System (Submarine Force Only) IV-I-31-7

31.2.5 Submarine Safety/Safety of Ship (Submarine Force Only) IV-I-31-7

31.2.6 Evaluation IV-I-31-7

31.2.6.1 Assist Visits IV-I-31-7

31.2.6.2 Assessments/Inspections IV-I-31-7

31.2.6.3 Assessment Reporting IV-I-31-8

Appendices

A 3-M System Assessment/Evaluation Procedures IV-I-31A-1

B Listing of Standard Work Center Codes for Aircraft CarriersIV-I-31B-1

C Listing of Standard Work Center Codes for Submarine Force ShipsIV-I-31C-1

D Listing of Standard Work Center Codes for Small Boat and Service Craft

Managers (Submarine Force Only) IV-I-31D-1

E Listing of Standard Work Center Codes for Tugs and Retrievers

(Submarine Force Only) IV-I-31E-1

F Listing of Standard Work Center Codes for Master Job Catalog Items Contained

in Ship's CSMP (Surface and Submarine Forces Only) IV-I-31F-1

G Sample Situational Requirement Reference Sheet IV-I-31G-1

H Sample Accountability Log IV-I-31H-1

I Format for Reporting 3-M Assessments IV-I-31I-1

PART II - NAVAL AIR FORCE SPECIFIC

CHAPTER 1 - AIRCRAFT LAUNCH AND RECOVERY SYSTEMS FOR AVIATION SHIPS

1.1 Purpose IV-II-1-1

1.1.1 Scope IV-II-1-1

1.2 Aircraft Launch and Recovery Equipment Maintenance Program IV-II-1-1

1.2.1 Applicability IV-II-1-1

1.2.2 Objectives IV-II-1-1

1.2.3 Responsibilities IV-II-1-1

1.2.4 Management Team IV-II-1-2

1.2.5 Assist Visits IV-II-1-2

1.2.6 Audits IV-II-1-2

1.3 Aviation Certification IV-II-1-3

1.4 Carrier And Field Service Unit IV-II-1-3

1.4.1 Responsibilities IV-II-1-3

1.4.1.1Aircraft Carrier Commanding Officer IV-II-1-3

1.4.1.2Industrial/Repair Activity IV-II-1-4

1.5 Naval Aviation Depot IV-II-1-4

1.6 Naval Aviation Depot Voyage Repair Team IV-II-1-5

CHAPTER 2 - STEAM CATAPULT INSPECTION

2.1 Purpose IV-II-2-1

2.1.1 Policy IV-II-2-1

2.2 Types of Inspections IV-II-2-1

2.3 Responsibilities IV-II-2-2

2.3.1 Naval Sea Systems Command IV-II-2-2

2.3.2 Naval Surface Warfare Center, Carderock Division IV-II-2-2

2.3.3 Type Commander IV-II-2-2

2.3.4 Regional Support Group/Fleet Maintenance Activity Commanding Officers IV-II-2-2

2.3.5 Ship Commanding Officer IV-II-2-3

2.3.6 Steam Generating Plant Inspector IV-II-2-3

2.4 Inspection Scheduling IV-II-2-3

2.5 Safety Procedures IV-II-2-3

2.6 Catapult Accumulator Inspections and Requirements IV-II-2-4

2.6.1 Routine Inspection IV-II-2-4

2.6.2 Strength and Integrity Inspection IV-II-2-4

2.6.3 Newly Constructed Ship Inspection IV-II-2-4

2.6.4 Inactivation or Reactivation Inspection IV-II-2-4

2.6.5 Unscheduled inspections IV-II-2-4

2.7 Inspection Guidelines and Reports IV-II-2-4

2.7.1 Guidelines IV-II-2-4

2.7.2 Reports IV-II-2-5

PART III - SUBMARINE FORCE SPECIFIC

CHAPTER 1 - WIRE REMOVAL AND REPLACEMENT

1.1 Purpose IV-III-1-1

1.1.1 Discussion IV-III-1-1

1.2 Action IV-III-1-1

Appendices

A Wire Removal/Replacement Form IV-III-1A-1

CHAPTER 2 - WEIGHT AND MOMENT CONTROL

2.1 Purpose IV-III-2-1

2.1.1 Discussion IV-III-2-1

2.2 Ballast Changes IV-III-2-2

2.2.1 Naval Sea Systems Command Notification IV-III-2-2

2.2.2 Changes in Ballast IV-III-2-2

2.3 Unusual Conditions IV-III-2-2

CHAPTER 3 - SUBMARINE SALVAGE INSPECTION

3.1 Purpose IV-III-3-1

3.2 Inspections IV-III-3-1

3.2.1 Periodicity IV-III-3-1

3.2.2 Procedures and Reports IV-III-3-1

3.2.3 Inspection Resources IV-III-3-1

3.3 Responsibilities IV-III-3-2

3.3.1 Immediate Superior In Command IV-III-3-2

3.3.2 Commanding Officer/Officer In Charge IV-III-3-2

3.3.3 Senior Inspecting Officer IV-III-3-3

Appendices

A Standard Submarine Salvage Inspection Check-off List IV-III-3A-1

B Pre-Inspection Information/Certification IV-III-3B-1

C Sample Report of Salvage Inspection Forwarding Letter IV-III-3C-1

CHAPTER 4 - SUBMARINE STORAGE BATTERIES

4.1 Purpose IV-III-4-1

4.1.1 Background IV-III-4-1

4.1.2 Discussion IV-III-4-2

4.2 Action IV-III-4-2

Appendices

A General Battery Precautions Limitations, and Normal Operating Conditions IV-III-4A-1

B Preparations and Conduct of Battery Charges/Test DischargeIV-III-4B-1

C Miscellaneous Battery and Associated Battery Support System(s) Operating

Procedures IV-III-4C-1

D Temperature Versus TVG Table IV-III-4D-1

E Temperature Versus MCV Table IV-III-4E-1

F TCV Calculation Table IV-III-4F-1

G Sample Battery Charge Line Up Check-Off Sheet IV-III-4G-1

H Capacity Test Discharge Data Sheet IV-III-4H-1

I Instructions for Completing Submarine Battery Quarterly Reports -

NAVSEA 9320/3 IV-III-4I-1

J Main Storage Battery Inspection Check-Off IV-III-4J-1

K Instructions for Maintaining the Submarine Battery Record Book -

NAVSEA 9320/1 (3-92) IV-III-4K-1

CHAPTER 5 - TRIDENT SYSTEM AND EQUIPMENT MAINTENANCE PLANS

5.1 Purpose IV-III-5-1

5.2 TRIDENT System and Equipment Maintenance Plans IV-III-5-1

5.2.1 TRIDENT Planned Equipment Replacement IV-III-5-1

5.2.2 Major Shore Spares IV-III-5-1

5.2.3 Fleet Logistics Agent IV-III-5-2

5.2.4 Updating of Submarine Logistics Technical Data IV-III-5-2

5.2.5 Planned Refit Work Lists IV-III-5-2

CHAPTER 6 - SUBMARINE NOISE REDUCTION

6.1 Purpose IV-III-6-1

6.1.1 Scope IV-III-6-1

6.1.2 Background IV-III-6-1

6.2 Noise Reduction Program Elements IV-III-6-2

6.2.1 Radiated Noise Surveys IV-III-6-2

6.2.1.1Naval Sea Systems Command Acoustic Trials IV-III-6-2

6.2.1.2Fleet Acoustic Silencing Trials IV-III-6-2

6.2.1.3Coordinated Submarine Radiated Noise Analysis Exercise IV-III-6-2

6.2.1.4Coordinated Submarine Exercises (SECEX/SUBASWEX/ SWAI) IV-III-6-2

6.2.1.5Beartrap Acoustic Radiated Trials (Commander Submarine Force Pacific Submarines Only) IV-III-6-3

6.2.2 Onboard Noise Surveys IV-III-6-3

6.2.2.1Platform Noise Survey IV-III-6-3

6.2.2.2Topside and Housekeeping Survey IV-III-6-3

6.2.2.3Machinery Vibration Survey IV-III-6-3

6.2.2.4Hull Vibration Survey IV-III-6-3

6.2.2.5Isolation System Survey IV-III-6-3

6.2.2.6Damping Material Survey IV-III-6-4

6.2.2.7Pre-Undocking/Deployment Under Hull Survey IV-III-6-4

6.2.2.8Technical Onboard Monitoring Assists IV-III-6-4

6.2.3 Shipboard Noise Reduction Program IV-III-6-4

6.2.3.1Noise Reduction Officer IV-III-6-4

6.2.3.2Noise Deficiency Log IV-III-6-4

6.2.3.3Noise Related Maintenance Records IV-III-6-4

6.2.4 Training IV-III-6-5

6.3 Responsibilities IV-III-6-5

6.3.1 Immediate Superior In Command IV-III-6-5

6.3.2 Industrial Activity IV-III-6-6

6.3.3 Submarine Commanding Officer IV-III-6-6

Appendices

A Supplemental Noise Measurements IV-III-6A-1

B COMSUBPAC Beartrap Acoustic Radiated Trials IV-III-6B-1

C Shipboard Noise Reduction Instruction IV-III-6C-1

D Pre-Undocking/Deployment Under Hull Sound Silencing SurveyIV-III-6D-1

E Submarine Silencing Publications IV-III-6E-1

F Sample Propeller Changeout Message IV-III-6F-1

CHAPTER 7 - PERIODIC MAINTENANCE REQUIREMENT PROGRAM

7.1 Purpose IV-III-7-1

7.2 Type Commander Scheduling System IV-III-7-2

7.2.1 Periodic Maintenance Requirements Schedule IV-III-7-2

7.2.2 Scheduling Periodic Maintenance Requirements Work IV-III-7-2

7.2.3 Periodic Maintenance Requirements Calldown/Brokering IV-III-7-2

7.2.4 Calculating Due Dates IV-III-7-2

7.2.5 Calculating Adjusted Last Maintenance Action Date IV-III-7-3

7.3 Periodic Maintenance Requirements Accomplishment IV-III-7-3

7.4 Material Support for Fleet Maintenance Activity Accomplished Periodic Maintenance

Requirements IV-III-7-3

7.4.1 Mandatory Parts IV-III-7-3

7.4.2 Contingency Parts IV-III-7-3

7.4.3 Requisitioning Procedures IV-III-7-3

7.4.4 Material Support Provided by the Advance Equipment Repair Program IV-III-7-3

7.4.5 Material Support Provided by the TRIDENT Planned Equipment Replacement Program IV-III-7-4

7.5 Corrective Maintenance of Equipment Using Periodic Maintenance Requirements IV-III-7-4

7.6 Periodic Maintenance Requirements Accomplishment During Chief of Naval Operations Maintenance Availabilities IV-III-7-5

7.6.1 Operating Cycle/Interval Extension IV-III-7-6

7.7 Responsibilities IV-III-7-6

7.7.1 Type Commander IV-III-7-6

7.7.2 Immediate Superior In Command IV-III-7-6

7.7.3 Fleet Maintenance Activity IV-III-7-6

7.7.4 Submarine Commanding Officer IV-III-7-6

7.8 Action IV-III-7-7

7.8.1 Submarine Maintenance Engineering, Planning and Procurement Activity IV-III-7-7

7.8.2 Type Commander IV-III-7-7

7.8.3 Immediate Superior In Command IV-III-7-7

7.8.3.1Transferring Periodic Maintenance Requirements to Other Fleet Maintenance Activities for Accomplishment IV-III-7-9

7.8.3.2Non-Scheduled Repairs of Periodic Maintenance Requirements Components IV-III-7-10

7.8.3.3Training IV-III-7-10

7.8.4 Fleet Maintenance Activity IV-III-7-11

7.8.5 Submarine Commanding Officer IV-III-7-11

Appendices

A SUBMEPP Maintenance Management System Periodic Maintenance

Schedule - I Level IV-III-7A-1

B SUBMEPP Maintenance Management System Inventory of Periodic Maintenance

Requirements - I Level IV-III-7B-1

C SUBMEPP Maintenance Management System Inventory of Periodic Maintenance

Requirements - I/D Level IV-III-7C-1

D Submarine PMR Management Process IV-III-7D-1

E Work Package Supplement - Shipyard Planning and Feedback ReportIV-III-7E-1

F Work Package - Ship's System Work Description IV-III-7F-1

CHAPTER 8 - UNRESTRICTED OPERATIONS

8.1 Purpose IV-III-8-1

8.2 Unrestricted Operation Maintenance Scheduling, Planning and Reporting IV-III-8-1

8.2.1 Maintenance Requirements for Continued Unrestricted Operation to Design Test Depth IV-III-8-1

8.2.2 Scheduling and Reporting IV-III-8-2

8.2.2.1Non-SSBN 726 Class Ships IV-III-8-2

8.2.2.2SSBN 726 Class Ships IV-III-8-2

8.2.2.3Submarine Maintenance Engineering, Planning and Procurement Activity Inventories, Indices and Schedules IV-III-8-2

8.2.3 Baseline and Due Dates IV-III-8-2

8.2.3.1Last Maintenance Action Date IV-III-8-2

8.2.3.2Calculating Due Dates IV-III-8-3

8.2.4 Periodicity Extensions IV-III-8-3

8.2.5 Scheduling, Planning and Reporting Unrestricted Operation Accomplishment at Ship/Fleet Maintenance Activity Level IV-III-8-3

8.2.5.1Scheduling IV-III-8-3

8.2.5.2Planning IV-III-8-4

8.2.5.3Reporting to the Maintenance and Material Management System IV-III-8-4

8.2.6 Unrestricted Operation Maintenance Requirement Card Accomplishment During Chief of Naval Operations Maintenance Availabilities IV-III-8-4

8.2.7 Unrestricted Operation Maintenance Requirement Card Completion Reporting IV-III-8-5

8.2.8 Operating Cycle/Interval Extensions IV-III-8-6

8.3 Responsibilities IV-III-8-6

8.3.1 Submarine Maintenance Engineering, Planning and Procurement Activity IV-III-8-6

8.3.2 Type Commander IV-III-8-6

8.3.3 Immediate Superior In Command IV-III-8-7

8.3.4 Submarine Commanding Officer IV-III-8-9

Appendices

A URO MRC Automated Work Request for Ship's Force AccomplishmentIV-III-8A-1

B URO MRC Automated Work Request for FMA Accomplishment IV-III-8B-1

C SUBMEPP URO Inventory for Non-SSBN 726 Class Ship IV-III-8C-1

D SUBMEPP URO Schedule for Non-SSBN 726 Class Ship IV-III-8D-1

E SUBMEPP URO Inventory for SSBN 726 Class Ship IV-III-8E-1

F SUBMEPP URO Schedule for SSBN 726 Class Ship IV-III-8F-1

G Request for URO MRC Periodicity Extension Format IV-III-8G-1

H Sample Work Package Supplement IV-III-8H-1

CHAPTER 9 - OPERATING DEPTH POLICY

9.1 Purpose IV-III-9-1

9.1.1 Background IV-III-9-1

9.2 Initial Tightness Dive IV-III-9-1

9.3 Deep Dive/Controlled Dive IV-III-9-2

9.3.1 Depth Limitations IV-III-9-2

9.3.2 Conduct of Deep Dives/Controlled Dives IV-III-9-2

9.3.3 Deep Submergence Bill IV-III-9-2

9.3.4 Valve Operation IV-III-9-2

CHAPTER 10 - RETENTION OF MATERIAL DEFICIENCY REPORTS AND RECORDS OF EQUIPMENT CHARACTERISTICS AND TESTS

10.1Purpose IV-III-10-1

10.2Inspection Reports IV-III-10-1

10.3Retention of Records of Equipment Characteristics and Tests IV-III-10-1

CHAPTER 11 - SCHEDULED PRESERVATION UPKEEP COORDINATED EFFORT

11.1Purpose IV-III-11-1

11.2Scheduling IV-III-11-1

11.3Responsibilities IV-III-11-2

11.3.1 Type Commander IV-III-11-2

11.3.2 Immediate Superior In Command IV-III-11-2

11.3.3 Fleet Maintenance Activity IV-III-11-2

11.3.4 Submarine Commanding Officer IV-III-11-2

Appendices

A SPRUCE Key Event Schedule IV-III-11A-1

B SPRUCE Report Form IV-III-11B-1

C SPRUCE Check List IV-III-11C-1

CHAPTER 12 - DIVER LIFE SUPPORT SYSTEMS, SUBMARINE RESCUE CHAMBER AND DRY DECK SHELTER MAINTENANCE AND CERTIFICATION

12.1Purpose IV-III-12-1

12.2Diver Life Support System Maintenance and Certification IV-III-12-1

12.2.1 General IV-III-12-1

12.2.2 Objective IV-III-12-1

12.2.3 United States Navy Diving and Manned Hyperbaric Systems Safety Certification IV-III-12-2

12.2.4 System Certification IV-III-12-2

12.2.5 Maintenance Guidelines IV-III-12-2

12.2.6 Formal System Surveys IV-III-12-3

12.2.7 Certification Maintenance Requirements IV-III-12-4

12.2.8 Action IV-III-12-4

12.2.9 Commanding Officer/Officer In Charge Responsibilities IV-III-12-5

12.3Submarine Rescue Chamber Maintenance and Certification IV-III-12-6

12.3.1 Certification IV-III-12-6

12.3.2 Action IV-III-12-6

12.4Dry Deck Shelter Maintenance and Certification IV-III-12-8

12.4.1 Certification IV-III-12-8

12.4.2 Action IV-III-12-8

Appendices

A System Certification Requirements IV-III-12A-1

B Submarine Rescue Chamber Scope of Certification Items IV-III-12B-1

CHAPTER 13 - ELECTROLYTIC OXYGEN GENERATOR REQUIREMENTS

13.1Purpose IV-III-13-1

13.1.1 Policy IV-III-13-1

13.1.2 Background IV-III-13-1

13.2Responsibilities IV-III-13-2

13.2.1 Immediate Superior In Command IV-III-13-2

13.2.2 Performance Monitoring Team IV-III-13-2

13.2.3 Commanding Officer IV-III-13-3

13.3Requirements for Shipboard Personnel Qualification IV-III-13-4

13.3.1 Training IV-III-13-4

13.3.2 Watchstanding Prerequisites IV-III-13-4

PART IV - SURFACE FORCE SPECIFIC

CHAPTER 1 - CABLEWAY ASSESSMENT

1.1 Purpose IV-IV-1-1

1.2 Hazard Categories IV-IV-1-1

1.3 Deficiency Correction IV-IV-1-1

1.4 Assessment Scheduling IV-IV-1-1

1.4.1 Initial Assessment IV-IV-1-1

1.4.2 Follow-up Assessments IV-IV-1-2

1.4.3 Partial Assessments IV-IV-1-2

1.5 Cableway Assessment/Assist Team Composition and Procedures IV-IV-1-2

1.6 Responsibilities IV-IV-1-2

1.6.1 Immediate Superior In Command IV-IV-1-2

1.6.2 Regional Support Group IV-IV-1-2

1.6.3 Fleet Maintenance Activity IV-IV-1-2

1.6.4 Cableway Assessment Team IV-IV-1-3

1.6.5 Ship Commanding Officer IV-IV-1-3

1.7 Reports IV-IV-1-3

Appendices

A Sample Cableway Assessment Message IV-IV-1A-1

CHAPTER 2 - GAS TURBINE ENGINE INSPECTION

2.1 Purpose IV-IV-2-1

2.1.1 Discussion IV-IV-2-1

2.2 Marine Gas Turbine Inspector IV-IV-2-1

2.2.1 Certification IV-IV-2-1

2.2.2 Authorized Functions and Responsibilities IV-IV-2-2

2.3 Gas Turbine Inspections and Requirements IV-IV-2-2

2.3.1 Applicability IV-IV-2-2

2.3.2 Pre-Chief of Naval Operations Maintenance Availability IV-IV-2-3

2.3.3 Pre-Deployment IV-IV-2-3

2.3.4 Gas Turbine Bulletin Inspections IV-IV-2-3

2.3.5 Casualties IV-IV-2-3

2.4 Requesting Procedures IV-IV-2-3

2.5 Preparation for Inspection IV-IV-2-4

2.6 Inspection Procedures IV-IV-2-6

2.6.1 Post Casualty Inspections IV-IV-2-6

2.6.2 Pre-Availability Inspections IV-IV-2-6

2.7 Inspection Criteria IV-IV-2-6

2.7.1 Repair Before Operating IV-IV-2-6

2.7.2 Major Deficiencies IV-IV-2-7

2.7.3 Minor Deficiencies IV-IV-2-8

2.8 Inspection Reports IV-IV-2-8

CHAPTER 3 - HEAT STRESS CONTROL AND REPAIR OF THERMAL INSULATION

3.1 Purpose IV-IV-3-1

3.2 Heat Stress IV-IV-3-1

3.2.1 Measurement Of Insulation Surface Temperatures IV-IV-3-2

3.2.2 Heat Stress Area Stay Times IV-IV-3-2

3.3 Industrial Availability Lagging Plan IV-IV-3-2

3.4 Asbestos Lagging/Insulation IV-IV-3-2

3.4.1 Repairs to Asbestos Lagging/Insulation IV-IV-3-2

3.4.2 Removal of Asbestos Lagging/Insulation IV-IV-3-3

Appendices

A Inspection Guide for Excessive Heat IV-IV-3A-1

CHAPTER 4 - WOOD HULLED SHIPS AND CRAFT

4.1 Purpose IV-IV-4-1

4.2 Wood Decay IV-IV-4-1

4.2.1 Primary Causes IV-IV-4-1

4.2.2 Recognition IV-IV-4-1

4.2.3 Preventive Measures IV-IV-4-2

4.2.4 Corrective Measures IV-IV-4-2

4.3 Deck and Hull Maintenance IV-IV-4-3

4.3.1 Inspection Requirements IV-IV-4-3

4.3.2 Maintenance Policies IV-IV-4-3

4.3.3 Deck Covering Repairs IV-IV-4-4

4.3.4 Caulking Techniques IV-IV-4-4

4.3.5 Weather Deck/Planked Deck Repair IV-IV-4-4

4.3.6 Underwater Planking Repairs IV-IV-4-5

4.4 Surface Preparation and Painting IV-IV-4-5

4.4.1 General Techniques IV-IV-4-5

4.4.2 Preparation and Painting Policies IV-IV-4-5

4.5 Wooden Hull Bottom Sheathing IV-IV-4-6

4.6 Wooden Sea Chest Foundations IV-IV-4-6

CHAPTER 5 - PORTABLE TOOL ASSISTANCE PROGRAM

5.1 Purpose IV-IV-5-1

5.2 Portable Tool Inventory Policy IV-IV-5-1

5.2.1 Distribution Priorities IV-IV-5-1

5.2.2 Borrowing Procedures IV-IV-5-1

5.2.3 Borrowing Ship's Responsibilities IV-IV-5-1